Ezi-Servo Plus-R

System Configuration

Part Numbering Method

Features

1. EtherCAT Based Motion Control

A maximum of 16 axis can be operated from a PC through RS-485 communications. All of the Motion conditions are set through the network and saved in Flash ROM as a parameter. Motion Library(DLL) is provided for programming under Windows XP/7/8/10.

2. Position Table Function

Position Table can be used for motion control by digital input and output signals of host controller. You can operate the motor directly by sending the position table number, start/stop, origin search and other digital input values from a PC. The PC can monitor the In-Position, origin search, moving/stop, servo ready and other digital output signals from a drive. A maximum of 256 positioning points can be set from PC.

3. Closed Loop System

Ezi-SERVO is an innovative Closed Loop System that utilizes a high-resolution motor mounted encoder constantly to monitor the current position. The encoder feedback allows the Ezi-SERVO to update the current position every 25 micro seconds. It allows the Ezi-SERVO drive to compensate for the loss of position, ensuring accurate positioning. For example, due to a sudden load change, a conventional stepper motor and drive could lose a step but Ezi-SERVO automatically correct the position by encoder feedback.

4. No Gain Tuning

To ensure machine performance, smoothness, positional error and low servo noise, conventional servo systems require the adjustment of its servo’s gains as an initial crucial step. Even systems that employ auto-tuning require manual tuning after the system is installed, especially if more that one axis are interdependent. Ezi-SERVO employs the best characteristics of stepper, closed loop motion controls and algorithms to eliminate the need of tedious gain tuning required for conventional closed loop servo systems. This means that Ezi-SERVO is optimized for the application and ready to work right out of the box. The Ezi-SERVO system employs the unique characteristics of the closed loop stepping motor control, eliminating these cumbersome steps and giving the engineer a high performance servo system without wasting setup time. Ezi-SERVO is especially well suited for low stiffness loads (for example, a belt and pulley system) that sometime require conventional servo systems to inertia match with the additimal expensive and bulky gearbox. Ezi-SERVO also performs exceptionally, even under heavy loads and high speeds.

5. Heat Reduction / Energy Saving(Motor Current Control according to load)

Ezi-SERVO automatically controls motor current according to load. Ezi-SERVO reduces motor current when motor load is low and increases motor current when load is high. By optimizing the motor current, motor heat can be minimized and energy can be saved.

6. Torque Improvement(Motor Voltage Increasing and Motor Current Setting)

Ezi-SERVO boosts the voltage supplied to the motor by internal DC-DC Converter. The torque at the high speed is increased. In addition, it is possible to set the Run current up to 150%, whereby the torque at low speed is increased. Torque can be improved by about 30% over the entire speed range.

※ The torque at low speed and high speed is improved about 30%.
Measured Condition : Drive = Ezi-SERVO-PR-56L
Motor Voltage = 40VDC
Input Voltage = 24VDC

7. No Hunting

Traditional servo motor drives overshoot their position and try to correct overshooting by moving the opposite direction, especially in high gain applications. This is called null hunt and is especially prevalent in systems that the break away or static friction is significantly higher than the running friction. The cure is lowering the gain, which affects accuracy or using Ezi-SERVO Motion Control System. Ezi-SERVO utilizes the unique characteristics of stepping motors and locks itself into the desired target position, eliminating Null Hunt. This feature is especially useful in applications such as nanotech manufacturing, semiconductor fabrication, vision systems and ink jet printing in which system oscillation and vibration could be a problem.

8. Smooth and Accurate

Ezi-SERVOⅡ is a high-precision servo drive, using a high-resolution encoder with 20,000 pulses/revolution. Unlike a conventional Microstep drive, the on-board high performance MCU (Micro Controller Unit) performs vector control and filtering, producing a smooth rotational control with minimum ripples.

9. Fast Response

Similar to conventional stepping motors, Ezi-SERVOⅡ instantly synchronizes with command pulses providing fast positional response. Ezi-SERVOⅡ is the optimum choice when zero-speed stability and rapid motions within a short distance are required. Traditional servo motor systems have a natural delay called settling time between the command input signals and the resultant motion because of the constant monitoring of the current position.

10. High Resolution

The unit of the position command can be divided precisely.
(Max. 32,000 pulses/revolution)

11. High Torque

Compared with common step motors and drives, Ezi-SERVOⅡ motion control systems can maintain a high torque state over relatively long period of time. This means that Ezi-SERVOⅡ continuously operates without loss of position under 100% of the load. Unlike conventional Microstep drives, Ezi-SERVO exploits continuous high torque operation during high speed motion due to its innovative optimum current phase control.

12. High Speed

The Ezi-SERVOⅡ operates well at high speed without the loss of synchronism or positioning error. Ezi-SERVO’s ability of continuous current position monitoring of enables the stepping motor to generate high torque, even under a 100% load condition.